Methanica engineers walking through industrial plant facility
COMPANY

Engineering Renewable Methane for a Circular Carbon Economy

Methanica develops biological methanation technology that converts biogenic carbon dioxide (CO₂) and green hydrogen into renewable methane. By combining biotechnology with industrial engineering, the company develops modular systems that support decarbonization, renewable energy storage, and the utilization of existing gas infrastructure.

Our focus is to advance biological methanation from validated technology to industrial deployment through continuous engineering, research, and collaboration.

ABOUT METHANICA

Bridging Biotechnology and Industrial Engineering

Methanica engineering team reviewing technical plant designs in front of bioreactor vessel

Methanica combines biological process expertise with industrial engineering to develop scalable biological methanation systems for renewable methane production. Backed by 10+ years of R&D on support material, reactor and process control, combined with the targeted development work of Nefigmann GmbH & LUCRAT GmbH, the company's technology utilizes naturally occurring methanogenic microorganisms to convert biogenic CO₂ and renewable hydrogen into pipeline-ready methane.

10+ years of R&D on support material, reactor and process control, combined with the targeted development work of Nefigmann GmbH & LUCRAT GmbH.

PRINCIPLES

Built on Engineering, Innovation and Collaboration

Methanica's development is guided by scientific research, industrial engineering, and long-term collaboration with partners working toward renewable energy solutions. By combining biological process expertise with practical engineering, the company develops scalable biological methanation systems designed for industrial deployment and the transition toward a circular carbon economy.

Innovation

Continuous advancement of biological methanation through engineering, research, and technology development.

Sustainability

Supporting decarbonization by converting biogenic CO₂ into renewable methane.

Engineering

Standardized series modules instead of one-off custom plants — 20-ft ISO containers, repeatable, maintainable, transportable.

Collaboration

Working with industry, research institutions, and public programs to accelerate technology development.

COMPANY FACTS

Facts & Corporate Overview

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Company

Methanica GmbH

Location

Hollich 79, 48565 Steinfurt, Germany

Founder & Managing Director

Sven Nefigmann

Background & Leadership

Dipl.-Ing. (Chemistry), inventor of CarboFerm®; 30+ years of industry experience (wind, PV, biogas) and 7 years of R&D experience in bioprocess engineering/reactors

Research & Development

10+ years of R&D on support material, reactor and process control, combined with the targeted development work of Nefigmann GmbH & LUCRAT GmbH

Patents & Trademarks

5 granted patents (DE/USA); European patent application EP 26183415.4 (trickle-bed reactor for biological methanation) · Trademark: CarboFerm® (registered biochar support system)

Public Funding

ERDF/JTF Programme NRW 2021–2027 ("Grüne Gründungen.NRW") · Funding ref: EFRE-20802164 (file ref.: IN-GG-5-061)

Commercial Register

Amtsgericht Steinfurt HRB 16112

Technology Status

TRL 5 (Validated in relevant environment)

Pilot Plant

Construction & validation 2026/2027

Pilot Site

2.5 ha

10+ Years of Research & Development

10+ years of R&D on support material, reactor and process control, combined with the targeted development work of Nefigmann GmbH & LUCRAT GmbH

PILOT PROJECT

Advancing Towards Industrial Deployment

Methanica is progressing from laboratory validation toward industrial demonstration through a planned pilot installation. The project will validate biological methanation under industrial operating conditions while supporting the next stage of technology commercialization.

Methanica Modular Pilot Project Demonstration Facility
TRL 5Validated in relevant environment
5 Patents + EP5 granted patents (DE/USA), European patent application EP 26183415.4 · CarboFerm® trademark
ERDF/JTF NRWEFRE-20802164 (AZ: IN-GG-5-061) · Grüne Gründungen.NRW
2.5 haPilot site secured
2026–2027Construction & validation
PUBLIC FUNDING

Funded under the Green Startups NRW Initiative

METHANICA is co-funded by the European Union and the State of North Rhine-Westphalia under the ERDF/JTF Programme NRW 2021–2027.

European Union
ERDF / JTF
Co-funded by the European Union
State of North Rhine-Westphalia
EFRE.NRW
Investments in our future
PtJ
IN.NRW
Project Management Agency Jülich
Forschungszentrum Jülich GmbH
Programme

ERDF/JTF Programme NRW 2021–2027 ("Grüne Gründungen.NRW")

Funding Reference No.

EFRE-20802164 (AZ: IN-GG-5-061)

Project Name

METHANICA: Optimized Power-to-Methane Technology through Biological Methanation with Innovative Biochar Support Systems

TEAM & LEADERSHIP

Engineering Expertise Driving Innovation

Led by founder & managing director Sven Nefigmann (Dipl.-Ing. Chemistry, inventor of CarboFerm®; 30+ years of industry experience in wind, PV, biogas and 7 years of R&D experience in bioprocess engineering/reactors), Methanica brings together 10+ years of dedicated R&D on support material, reactor and process control with the targeted engineering of Nefigmann GmbH & LUCRAT GmbH.

Sven Nefigmann - Founder & Managing Director, METHANICA GmbH

Sven Nefigmann

Founder & Managing Director, METHANICA GmbH · Dipl.-Ing. (Chemistry), inventor of CarboFerm®; 30+ years of industry experience (wind, PV, biogas) and 7 years of R&D experience in bioprocess engineering/reactors.

Methanica engineering team analyzing reactor specifications

Engineering Team

System engineering, industrial integration, and process design.

Methanica research scientist working with pipettes in biological laboratory

Laboratory

Biological process development, testing, and validation.

Methanica modular industrial pilot facility plant structure

Pilot Facility

Engineering validation and preparation for industrial deployment.

Methanica technical plant schematic background

Advancing Renewable Methane Through Biological Innovation

Discover how Methanica's modular biological methanation technology helps industries convert CO₂ into renewable methane.